Full integration of all stages from planning, design, simulation with state-of-the-art software, mold production, production testing and final execution.
All in one place with more than 50 years of experience in the development and construction of injection molds, bi-injection and stamping tools, with a guarantee of over one million cycles.
Within our industrial park with more than 80.000 m2, the tool shop is located in its own building, totally independent from the rest of the factory, where more than 90 professionals from different areas work daily.
From concurrent engineering, where tool and product design teams work together to generate robust and profitable designs right from the start. Always providing the best alternative for the customer. Even the production tests (tryouts) that are carried out on the plant's own machinery.
We also appreciate the quality of the raw material used for the production of tools. Working only with the best suppliers.
With specialists for budgeting, we guarantee the best alternative for our customers. Taking into account productivity, quality and demand needs. With a focus on returning the customer within the shortest possible time.
Doubts? Contact us!
If you want to know more about our automotive sector or white goods, get in touch! Our specialists are on hand to assist you.
Our Skills
Project development
Expertise in tool design development, with a team of experienced professionals dedicated to developing projects with excellence.
Injection simulation
In order to meet the most complex market needs and all customer requirements, Emicol uses the software that is a world reference in injection simulations, Moldflow.
- Predict injection failures; splicing lines; air trapping; freezing and contractions; deformations.
- Calculate in-mold heat exchange and channel balance;
- Perfect part design and mold design;
- Uniform heat extraction;
- Optimize channel and hot runner dimensions;
- Simulate: injection on insert; overinjection and coinjection; thermoset injection; injection with the aid of Gas; MuCell® injection; conformal refrigeration; Rapid heat and Cooling injection;
- Analyze core deflection and counterwarping;
- Optimize the process (Filling, Pressing and warping);
- DOE (experimental planning);
- Thickness optimization;
- Minimize cycle time
- Cost reduction - MP
- Assess the presence and location of air trapping and burn marks.
- Evaluate placement and strength of weld lines.
- Suitability of the injection inlet site.
- Perfect the molding process window.
- Evaluate the cost of a selection of materials or changing manufacturing conditions.
- Analyze the complexity of the part and the mold design, evaluating against outputs and negatives.
- Optimize part filling.
- Evaluation and visualization of retread marks.
- Evaluate part warpage and contraction to ensure it is within specifications.
Micromachining
With increasingly complex and smaller products, due to the evolution of technology and the development of high-performance materials, it is sometimes necessary to machine tools that will generate components with millimeter dimensions. Through micromachining processes, we achieve the most complex results.
5-axis machining center: the 5-axis machining center allows us to machine the most complex types of cavities in a single setup, ensuring high productivity and quality.
EDM by penetration
In the production of stamping and injection tools, it is necessary to use materials with high hardness, which can make machining difficult by processes with conventional material removal. Penetration EDM is fundamental in some processes, as it has the ability to remove material without the production of chips, does not generate stresses in the machined part, preserves the structural characteristics of the part, guarantees high quality surfaces, among others.
Wire EDM
Combining the ability to remove material from metals with high hardness with high precision and surface finish, wire EDM is necessary for the production of progressive stamping, cutting, bending and drawing tools, among others.
Metrology
We have a dedicated metrology laboratory for tooling.